2001 series 60 cam gear removal

Detroit diesel series 60 power and torque power 11. Refer to disassembly and assembly, front cover remove. View online or download detroit diesel 60 operators manual, service manual. Cam motion cg112701 cam motion cam gears, adjustable compare cam gear, ls billet adjustable cam gear singlerow with 1x trigger. When i do a cam gear in the car i always bring the crank to tdc before removal of the gear so assembly is easier. The stock gear set had a strange hum at around 60 mph and i knew that before i owned the car that the rear had been opened under warranty at least twice. Detroit diesel 60 series cam gear retaining tool m30116. Cummins n14 specs, history and problems cummins n14 engine history. Both ring and pinion are marked with a corresponding number i. Detroit series 60 in frame rebuild part 12 installing head, cam and.

Home truck tools and diagnostics detroit diesel tools page 4. The gear train consists of a camshaft drive gear, camshaft idler gear, air compressor and power steering pump drive gear, bull gear, oil pump drive gear. Jun 17, 2014 list of all volvo s60 2000 to 2009 and v70 2000 to 2007 bolts and nuts tightening torque specifications. Detroit series 60 in frame rebuild part 4 camshaft removal gordon robertson diy. Spicer trademark company logo and location of manufacturing facility. You need the right tools to remove all the fittings and take the pump out, them replace it with a new one. Parking brake rr brakes manual park brake controlled by floor mounted hand lever. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. Used bull gear with hub for a detroit series 60 engine. This is a direct replacement to part number j35642. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. The next revision to this manual will include the revised information. Install a heavy duty gear puller capable of withstanding the 7000 psi required to remove the gear from the camshaft.

If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Getting the gear off i just used a bearing puller on my 20 ton shop press. The injector operates off the camshaft and ecm commands. Use the best quality wrench you can buy or borrow and a breaker bar, unscrew the cam bolt. If you twist the cam gear again at that point clockwise they will unload again. Take distributor rotor and shaft off, get a wrench and hold the large hex that is in front of the cam gear.

Camshaft gear remove and install smcs 1210010ge removal procedure required tools tool part number part description qty a 9u6896 guide bolt 1 table 1 start by. The most radical change over the 855 was the incorporation of the electronic control module ecm. Detroit diesel series 60 camshaft gear pn 8929379 these are new genuine detroit diesel camshaft gears for series 60 engines part number 8929379. Effective may 2001, a new lightweight crankshaft is used on 12. I thought i was going to have to hold the tension while re installing the belt but no, the cam gears will stay there.

Easiest way is remove radiator and slide it out, assuming youve removed jake, rocker gear and cam bearings. Dec 29, 2016 detroit series 60 in frame rebuild part 4 camshaft removal gordon robertson diy. Where the by the service department of mercury marine to aid fasteners are not satisfactory. The camshaft gear has 50 helical cut teeth, and rotates at half the engine speed. Apr 16, 2011 60 series detroit discussion in volvo. Starting from the middle of the head, slowly remove each head bolt stud note. Check out 12 detroit series 60 cam gear parts for sale. Get the best deals on complete engines for volvo v70 when you shop the largest online selection at. The camshaft drive gear is part of the camshaft gear assembly and is located in the cover of the assembly. For the last several weeks if i turn the truck off for several hours i will. When rebuilding a series 60 engine, or if the gear case is removed for any reason, the three original adjustable idler. Camshaft gear remove and install removal procedure. Perkins series torque specifications p c industries.

New detroit diesel series 60 camshaft gear 8929379 ddec ii. How can i check for play on bull gear without removing entire front. We help you find the heavy duty truck parts that you need. For engines equipped with a compact gear train assembly remove camshaft assembly as follows. Detroit diesel rolled out the first commercial electronic diesel engine in 1987 with its ground breaking series 60 engine and cummins followed suit. Tighten the screws in sequence from the center and outwards. The gears are the 111 tooth version and are not for use on the october 2002 and later egr engines with the compact gear train. Series 60 2002 engines are equipped with a new compact gear train assembly. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly.

M30140 detroit diesel 60 series crankshaft gear puller. Drive gear and camshaft gear cover will be installed and removed as a assembly. I am replacing the camshaft on my 98 series 60 detroit engine. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removing installing the cam gear retaining bolt without damage. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Old tractors first start in many years diesel engine cold start after years duration. There is a series 60 cam service tool kit used to do this.

Bored and made a video of me removing head of engine. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. For your convenience, please use the product links below to shop our inventory. The trouble is that the claws on the 3 leg gear puller i have are too fat to fit between the gear and the block. We offer a huge inventory of detroit diesel parts and subassemblies. How do you time the camshaft in a detroit series 60 in frame. Dec 31, 2012 i am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroitthe cam is out nowim concerned about not getting it right and damaging the new head and pistons. Cam gear retaining tool detroit diesel series 60 otc tools. How to replace a cylinder head on a detroit 60 series diesel. We also sell perkins engine parts and subassemblies, order online. Detroit diesel series 60 online alphabetical parts catalog. The gear train is completely enclosed between the gear case and gear case cover and is located at the front of the engine. I dropped truck off with cam and installer called and asked if he needed to use the bolt to hold the gear on because it went on with a few raps of a brass hammer, but its not loose in any way but just not a pressed on fit.

I suspected that the pinion preload was set incorrectly. Illustration 1 g00579965 3406e truck engine 2ws00001 upsebp2661 30 document structure. Detroit series 60 in frame rebuild part 4 camshaft removal. When the start button is depressed, the starter shaft shoots out and spins while engaging with this large ring gear. Petrol and diesel engine, manual and automatic transmission, suspension, steering, brakes, interior and exterior torque specs. Use suitable fixture to secure the camshaft assembly from movement. As gonefishen said it,s the same as a two stroke except on a series 60 your checking injector lift on the middle of the roller. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. Cummins n14 specs, history and problems capital reman. Engine timing geartrain concepts and proposals for gear rattle. When you reach this tension the cam will in fact continue on to 6 or 12 and stay there since it is now reloaded. List of all volvo s60 2000 to 2009 and v70 2000 to 2007 bolts and nuts tightening torque specifications. Make sure you have the correct bolt for the cam gear puller before you take out the bolts that hold the intermediate plate to the head. I am replacing the camshaft on my 98 series 60 detroit.

Matched set number spicer ring and pinions are manufactured as matched sets. This is an inline 6cylinder engine, and it weights 2,840 lbs. As usual, fix my hog suggests that a factory service manual is also available for reference for the harley compensator sprocket removal. The owners manual has a list of all engine parts and diagrams. All in all he was satisfied with the install and as am i. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Mar 04, 2011 how do you time the camshaft in a detroit series 60 in frame. Aug 08, 2017 here is a common repair that is frequent in every harley davidson service department.

You can do it without it, but i would not recommend it, if you have not done one before. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Dec 01, 2009 injector height settings for series 60 engines are listed in table 122. Crank has to be removed in order to install the cam. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Once your at that point its as simple as removing the 2 retaining bolts and sliding it out carefully. In 1993, it was popular on many usa buses in the 11. How do you replace a cam on a series 60 detroit engine. This gear is identified by a groove cut into the face of the gear. Technical specification toyota land cruiser missedmyride. As a convenience to holders of the series 60 service manual, information in service manual format is attached. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. A gear set that does not have the same match set numbers should not be mated together.

Bob begins by draining the primary drive oil and removing the outer primary cover. A forum community dedicated to the honda d series engine owners and enthusiasts. Remove the bolt, spacer, and clamp holding the injector in place. This is used to stop the cam rotating as you undo the camboltif necessary get someone to hold it. Similar to the gear rolling process, shot peening is used on post sintered pm gears to remove the excess porosity in the surface region, hence increasing.

Setting gear lash in order to establish the proper gear lash, cam. Joined jul 11, 2008 messages 35 location meridian, id. Gear train noise is usually an indication of excessive gear lash, chipped, pitted or burred gear teeth, or excessive bearing wear. Having a strange problem with my truck and i was hoping someone here would have a clue based on my particular symptoms. I did not remove the timing cover but i did move the camshaft gear when i was installing the m. The engine bore is the diameter of the cylinders, and the bore for the series 60 is 5. Page 1 service manual models 40505560 with serial numbers united states 0g531 and above belgium 09974454 and above 1997, mercury marine 90852572r1 january 1998 printed in u.

We have to remove the electronic speedo sensor, clean it, inspect it, wrap it and set it aside. Removing cylinder head off detroit series 60 youtube. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers. The gear train consists of a camshaft drive gear, camshaft idler gear, fuel pump drive gear, air compressor and power steering pump drive gear, bull gear, oil pump drive gear, crankshaft timing gear, water pump drive gear. Im having trouble removing the timing gear from the crankshaft on my 261. Cam gear installation instructions both outer torque spec 80 85 inlbs. Shown below are a series of pics showing some of the variations. I am replacing the camshaft on my 98 series 60 detroit engine serial. I already broke a tooth off the gear in the process. Page 2 this service manual has been written and published the same locations whenever possible. Hi, heres my take,the cam wont pull out with the sprocket and flange removed, there is a woodruff key at the rear which drives the oil pump inner rotor the gbox clutch and flywheel, oil pump cover has to be removed to remove the key before the cam can be pulled out, i would remove the oil pan and brace the cam some way replace the flange and heat the sprocket and tap until the end play is. Find the perfect new or used engine gear by cummins, caterpillar, detroit, international, mack, and more. I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroitthe cam is out nowim concerned about not getting it right and damaging the new head and pistons.

This video howto class focuses on harley transmission removal. Timing gear removal engines inliners international. Page 20 additional service information is available in the detroit diesel series 60 service manual, 6se483. Detroit diesel tools, truck tools and diagnostics tags. Install a heavy duty gea r puller capable of withstanding the 48260 kpa 7000 psi required to remov e the gea r from the camshaf t. Check out 53 detroit series 60 camshaft parts for sale. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. To change out a water pump in a series 60 detroit diesel, you need to locate the water pump in the engine.

He can easily get out of time and could cause some damage. Find the perfect new or used bull gear by detroit, caterpillar. Page 8 for series 60 engines equipped with compact geartrain assembly disassemble camshaft from the camshaft gear as follows. The cam service tool number is xxxxx it will have all the neccessary tools to do this with. The instructions for bakers compensator sprocket kit upgrade are straightforward and easy to understand. Adjust the valves and set the fuel injector heights as.

Singer premium handpicked gears put new life into your sewing machine. With the cam bolt torqued to spec the cam gear had zero play. Detroit diesel series 60 service manual pdf download. Ring gear and pinion manufacturers date date gear set was made. When rebuilding a series 60 engine, or if the gear case is removed for any reason, the three original adjustable idler gear studs should be removed and replaced with new studs. Singer online is your one stop shop for singer gears. Detroit diesel series 60 specs, bolt torques and manuals.

P c industries provides perkins series engine torque specifications. We use a specialty tool to pull the trap door, the shafts and gear set out as an assembly. Remove the five bolts that secure the camshaft drive gear access. The matching pinion gear had teeth across only half of the width of the pinion gear body. M50010b universal heavy duty diesel liner puller tool pt6405c. There have been a variety of engine camshaft gear designs and materials used over the years for the model a and b. Online parts catalog for detroit diesel 60 series engines. Series 60 service manual to eliminate the possibility of oil leakage at the adjustable idler gear stud location, detroit diesel recommends the following. Cam is essentially the first thing to go in when building up a short block. These engines are the stuff dreams are made of if youre an old school guy looking for reliability. First off, the cam gear can be removed while everything is still in the engine.